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Valve-train
Components
 
Yella Terra roller rockers are designed to allow fitment
to the listed engine without difficulty. Yella Terra roller rockers are
substantially stronger and more rigid, than production components, they minimise
valve guide and stem wear and reduce friction because of the roller tip and
roller bearing fulcrum.
Generally speaking, Yella Terra rockers are a fit and forget item, requiring no
further special expertise.
In the case of an engine with non adjustable rockers, our adjustable models have
the potential to quieten a noisy valve train. Rockers are mounted in two basic
forms stud mount and shaft or pedestal mount. We recommend the shaft mount
or pedestal mount EASY FIT "EF" range where possible, which bolt onto
existing mountings, they have been proven to offer the strongest and most stable
valve actuating system. For outright competition applications our heavy duty
race shaft mount models are exceptionally strong and should be used where high
lift cams and high rpm's are used.

If you are undertaking substantial engine modifications, you need to carry out a
series of tests to ensure compatibility to avoid damage. The manufacturers of
Yella Terra rocker arm systems are aware that the incorrect installation of
components can cause a lot of frustration. We hope these hints will help to
avoid problems.
All engine builders, and assemblers, must be aware there are hundreds of
possible combinations of components and modifications, over which the
manufacturer has no control, they may have the potential to improve power or
if improperly assembled to destroy an engine. Areas that can cause clearance
problems between valves, block and pistons are
.
-
Head
or block faces machined excessively
-
Flat
top or zero deck piston height or domed pistons
-
High
lift camshafts
-
Oversize
valves
-
Higher
rate stiffer valve springs
-
Higher
ratio rocker arms
-
Thinner
than standard head gaskets
The
most common causes of interference are encountered when fitting some or all of
the above components.

This clearance should be checked after the camshaft timing
has been checked and set, and should be rechecked if the cam is subsequently
advanced or retarded, or if a cam with different lobe centres or duration is
installed.
The best method for checking valve to piston and block clearance is with
plasticine or modelling clay. Stick a1/4" thick strap of clay to the piston
and block in the potential valve contact area. Oil the valves to prevent
sticking when the valves contact the plasticine or clay. Install the cylinder
head with the gasket and secure with several bolts around the cylinder being
checked. Install the pushrods for this cylinder and adjust to the clearance
specified on the timing tag.
Rotate the engine carefully for two full revolutions. If any resistance to
rotation is felt, check to be sure the valve is not touching the piston as this
could damage the valve or the valve train.
Remove the head and section the plasticine with a sharp knife or razor blade in
the area where the valves touched the plasticine. Measure to determine the
clearance.
An alternative and less messy method is to assemble the combination using very
light checking springs, in any event the resultant clearance will be the same.
This is also the best method of checking the clearances of rocker arms to
pedestals, valve retainers and posiloks and is particularly useful in the case
of our heavy duty racing shaft type rockers where the head of the large
7/16" mounting screw is hidden from view at full valve lift. The minimum
clearance should be.090" intake and .110" exhaust for a competition
application. Clearance of .070" intake and .090" exhaust are
satisfactory for the average dual purpose engine. If the clearance is less than
specified, the pistons or block must be machined or ground to provide increased
clearance. Under no circumstances sink the valves to increase clearance as this
could ruin the flow characteristics of the head(s).

A common cause of interference and consequent cam and valve train damage is
valve spring coil bind. Coil bind is when the coils of the spring stack solid at
or before full lift. The spring becomes solid and will not allow the valve to
move any further. The shock and load on the valve train when coil bind occurs
will demolish the cam. Coil bind usually occurs when people attempt to assemble
hybrid kits or use stock springs with high lift cams.
Another common area for interference is between the valve spring retainer and
the valve guide, or where fitted Teflon guide seals the type that clip onto
the valve guide.
Since the average valve seal is nearly 4.5mm thick, the valve guide height must
be reduced by this much in most cases to provide clearance between the retainer
and the seal at full lift. This is easily checked by installing the retainer
that is to be used on the valve, without the springs. Depress the valve and
retainer, without the valve spring, by hand to the valve lift figure given on
the timing tag. At this point, there should be at least .150" clearance
between the bottom of the retainer and the top of the seal. If there is not
enough clearance, the seals will have to be removed and the guides machined for
more clearance.

Most camshaft manufactures recommend a cam and spring package. If you have any
doubts, please contact your camshaft supplier.
The best way to avoid coil bind is to use the proper spring set at the
recommended installed height.
Should it be found necessary to check for coil bind, the method is dependant on
the camshaft being either a hydraulic or solid lifter mechanical profile.
As hydraulic lifters can leak down gradually during the process, a solid lifter
(or modified hydraulic lifter ) of the same height from base to pushrod socket
should be installed temporarily during checking.
For solid lifter cams, use the lifters intended for the final assembly.
Set the operating clearance on the valve to be checked, rotate the engine until
full lift is reached and check for clearance between the coils with a feeler
gauge. Be sure to check around the entire diameter of the spring as springs
usually coil bind on one side only. It maybe necessary to use considerable
pressure to get the gauge between the coils, since some of the coils are
actually being compressed . There should be a total of at least .060"
clearance at full lift.
If inadequate spring clearance is detected, you have the following alternative
solutions.
Increase the assembled height by using an offset spring retainer. Machine the
spring seats to achieve the required clearance. Select a different valve spring
with a shorter solid height. Select lower ratio rockers or a lower lift
camshaft.

On engines having an adjustable valve train, improper adjustment is a primary
cause of initial engine run-in problems. It is better to set initial lash
slightly on the loose side, than risk setting valves so tight that the engine
won't fire (which in turn could cause cam lobe failure).
Adjust the intake and exhaust valve lash for a particular cylinder when that
cylinder's piston is at TDC between the compression and power stroke. With
mechanical cams, follow the manufacture's cold lash spec. Set hydraulic lifters
about a half-turndown past zero lash, this point is determined by holding the
pushrod between two fingers while you adjust the lash. When you can no longer
turn the pushrod easily, you are at zero lash, now adjust the rocker a further
Ό to ½ turn.

All engine components rely on adequate lubrication for long, trouble free
service.
Cylinder heads and roller rockers are no exception. The roller bearings and
roller tips have extremely high pressures applied to their very small contact
areas and rely heavily on adequate oiling. We recommend good quality mineral
oil, changed regularly for maximum protection of all engine components.

Rocker arms are levers used to transform and multiply the motion of the lifter
riding on the cam lobes to open and close the valves. They are critical
components in the valve train of pushrod overhead valve engines (OHV).
Rockers increase the lift of the cam by having unequal lengths from the pushrod
cup or adjusting screw to the fulcrum and from the fulcrum to the tip of the
valve.
Most rockers have a theoretical ratio of 1.5 to 1.7:1 that is the rocker
increases valve lift by 1.5 or 1.7 times the cam lobe lift.
If your cam has a lift of .375" with 1.5:1 rockers, the lift at the would
be .563" and .600" with a 1.6:1 rocker. Remember with solid lifter
cams, valve clearance must be deducted from theoretical available lift.
Rocker arm ratio changes are frequently used to test the benefit of a higher
lift of the valves without resorting to the more substantial camshaft changes.
Competition engine builders frequently experiment with changing inlet or exhaust
and possibly both rockers, to establish if power gains are possible with
different ratios.
An increased ratio will open the valve faster, lift it higher and close it
faster, but won't effect the cam timing. The increased acceleration and
deceleration of the valve from a higher ratio could lead to valve float
occurring at a lower rpm.
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The theoretical ratio is the
distance from the point where the rocker tip touches the valve to the fulcrum
centreline, divided by the distance from the centre of the pushrod cup or
adjusting screw to the fulcrum centreline.

Rocker arm geometry in relation to the installation is critical.
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Since
valve trains have many components, deflection or production tolerances
will usually affect the actual valve lift, therefore the theoretical
ratio will usually be slightly higher than the rated ratio of the
rocker. For this reason it is always a good idea to check the lift of
each valve for your application to determine if the valve opening is the
same on all the cylinders.
Having
the proper valvetrain geometry is critical to the system being durable
and providing the proper valve lift. The tip of the rocker should
operate around the centreline of the valve stem when the rocker opens
the valve. Locating the rocker properly is achieved by moving mounting
points, combining different length pushrods and valve stems or changing
rockers.
The
roller tip should ideally contact the valve stem centre when the valve
is at half lift. If it contacts the stem towards the outside of the
head, the pushrod is too long or if the contact is toward the fulcrum,
the pushrod is too short.
The easiest way to check roller/valve tip relationship is to apply a
very light smear of "bearing blue" (Available from auto parts
suppliers) to the tip of the valve, then carefully assemble the
rocker/rockers to the cylinder head.
Once the valve has opened and closed, you can clearly see the
"contact patch" of the roller. This contact patch should be as
close as possible to the centre of the valve and as thin as possible to
minimise the amount of side loading on the valve experienced under
extreme operating conditions.
The contact point will be closer to the centre at zero lift than at full
lift if the pushrod is too long and vice versa if the pushrod is too
short. It is important to note when using rigid mount shaft type or
pedestal type rockers, the mounting pedestal or spacer height may need
to be altered to make geometry changes.
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The primary advantage of the stud type rocker assembly is that its geometry is
self compensating for changes in cam lift, as the pivot point is not fixed and
is free to move up and down the stud.
When the lift at the cam is increased, the base circle radius of the cam is
reduced by a like amount. This reduced base circle radius lowers the tappet
height when on the heel of the cam and the pushrod end of the rocker arm is
lowered by a like amount.
The dimension of each component in the valve train is critical to the overall
geometry. Check all dimensions starting at the base circle of the cam and
including the length of the tappet or lifter, the pushrod and the valve stem
height.
If the valves are changed or modified, it is important to retain the stock stem
dimension measured from the spring seat to the tip of the valve. With stud type
rockers, if a longer stem valve must be used, this must be compensated for by
installing longer pushrods and in the case of shaft type rockers, increasing the
pedestal height. In addition, any material milled off the block or head surface
will tend to upset the geometry and excessive milling must be compensated for by
installing shorter pushrods.
With high lift camshafts, the clearance of .040" - .060" between the
elongated slot in the rocker and posilok nut and the rocker and pedestal or stud
must be checked on the pushrod side, with the valve closed and on the valve side
with the valve fully open.
If larger than standard valve springs and retainers are used, in the case of
stud type rockers, check that there is .060" clearance between the
retainers and the underside of the rocker arm throughout the entire valve lift.
Because of the rigidity of shaft type rockers .040" clearance is adequate.
Rocker notching may be necessary in extreme cases, this should be done correctly
preferably by our factory as improper modifications will weaken the arm and
void your warranty.
It may be necessary to mill or turn material off the bottom of the rocker shaft
pedestals to correct the geometry. The amount must be calculated for each
application as this is determined by the change in lift over stock, the rocker
arm dimensions and the rocker arm ratio. Care must be taken when shaft type
rocker arms with adjusting screws are used with high lift cams. Any decrease in
the base circle must be compensated for by the adjustment screw and in extreme
cases, the screw can become extended far beyond the original design limits of a
maximum of three turns out.
This situation not only overloads the screw with breakage a possibility, but
will upset the rocker arm geometry and change the rocker ratio. This condition
is easily corrected by installing longer pushrods, shorter pedestals, or perhaps
lash caps.

Specifications and availability
subject to change without notice.
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